total productive maintenance in spinning mills

Spinning Maintenance and Management

In case of modern textile machinery, with their rising cost, complications, and automation, the necessity of maintenance has become very severe.The machine plays a very important role in determining the productivity of the mill, quality of products, power consumption so on. Hence, in spinning units, it is important that condition of major machines is maintained by systematic and well-scheduled maintenance practices Get price

Total Productive Maintenance—An Effective Technique

Jul 01, 2002More companies are embracing Total Productive Maintenance (TPM) as a means of keeping key machines up and running. TPM encompasses all of the key aspects of machine maintenance (reactive, preventive, predictive and so forth) with one key addition—it uses the skills of the machine operator to identify the need for maintenance early on. Get price

Down Time Tips

Although TPM (Total Productive Maintenance) is a clear best practice for sustainably reducing Down Time, not every company is ready to invest the time and resources to create an effective TPM program. If Down Time is having a significant impact on production, here are 10 practical tips for reducing it using your existing resources. Get price

Implementation of Total Productive Manufacturing Concept

Hence, it was decided to apply Total Productive Maintenance (TPM) concept to this industry. In this paper, we have collected the data of the breakdowns of a 4 roll calendar mill, a 4 roll calendar warm-up mill and a warm-up mill overhead conveyor and have discussed the remedial measures for reducing the breakdowns of the 4 roll calendar mill. Get price

The role of maintenance in improving companies

Jan 01, 2007This means that in this case, ideally, at lease 7.8 million SEK (approximately US$ 0.975 million) per year, i.e. about 12.5% of the machine yearly maintenance budget, could be gained as a result of the productivity improvement of one paper-mill machine, if more effective maintenance Get price

Down Time Tips

Although TPM (Total Productive Maintenance) is a clear best practice for sustainably reducing Down Time, not every company is ready to invest the time and resources to create an effective TPM program. If Down Time is having a significant impact on production, here are 10 practical tips for reducing it using your existing resources. Get price

Increasing Production with Total Productive Maintenance

Hancock Lumber partnered with Fuss O'Neill Manufacturing Solutions (FOMS) to improve their process with the implementation of Total Productive Maintenance (TPM). Their goal was to increase Overall Equipment Effectiveness (OEE), reduce unscheduled downtime, and improve safety for their three mills in Casco, Bethel, and Pittsfield, Maine. Get price

Study of Total Productive Maintenance Its Implementing

-This paper presents the study and overview for the implementing approach of Total Productive Maintenance in Indian spinning industries. The study is carried out in medium scale cotton spinning industry using the observations coupled with documents collection. The TPM implementation methodology is suggested for improvement in the availability Get price

Analysis of total productive maintenance (TPM

In improving the productivity of the machine, the management of the decision or maintenance policy must be appropriate. In Spinning II unit at PT Apac Inti Corpora, there are 124 ring frame machines that often have breakdown and cause a high downtime so that the production target is not achieved, so this research was conducted on the ring frame machine. Get price

Implemented the Overall Equipment Effectiveness (OEE) by

Maintenance concept applied in industries. For the Indian organization, TPM is a new concept. In Total Productive Maintenance, various types of maintenance are analyzed viz. Total Predictive Maintenance, Total Preventive Maintenance. TPM has the Get price

ORGANISED TEXTILE MILL INDUSTRY T

As on 31.08.2002 there were 1866 mills, consisting of 1588 spinning mills and 278 composite mills. Out of this, 455 cotton/ man-made fibre textile mills (327 spinning and 128 composite) with an installed capacity of 10.14 mn. spindles, 60 thousand rotors and 70 thousand looms were reported to be closed. As on 31.03.2002, 421 mills (295 spinning Get price

Abdulbaset Anis

- Executed the erection of new spinning and textile plants within the allotted time period. - Supervised the installation, start up and operation of machines with erector experts. - Worked as a TPM (Total Productive Maintenance) coordinator for the Utilities section. - Successfully implemented ERP system in the spinning mill. Get price

Issues in Total Productive Maintenance (TPM

This paper aims to review the common research design employed to investigate the various issues in TPM implementation. Concurrently, it is also aimed to analyze the contribution from Malaysian –based researchers towards increasing the literature of TPM. Attempt was made to discuss the available literature related to TPM published from year 1992 until 2012. Get price

Total productive maintenance in a South African pulp and

Looks at the implementation of total productive maintenance (TPM) at one South African mill and attempts to establish the influence that this journey has had on productivity, employee development, quality improvement and organisational change within the manufacturing unit. A literature survey was undertaken into the methodologies, including a look at the so‐called "soft issues" or people Get price

Total Productive Maintenance: A Case Study to Measure

Key words: Tube Mill Industry, TPM I. INTRODUCTION Total Productive Maintenance is an innovative Japanese concept, the origin of this concept can be viewed back to the early 1950s when preventive maintenance was introduced in Japan Nippondenso was the first company to introduce plant-wide preventive maintenance in 1960. Get price

A Case Study on Total Productive Maintenance in Rolling Mill

Total Productive Maintenance (TPM) provides a comprehensive, life cycle approach, to equipment management that minimizes equipment failures, production defects and accidents. It involves everyone in the organization from top level management to production mechanics and production support groups to outside suppliers. TPM is not a radically new idea; it is simply the next step in the evolution Get price

Manufacturing: Analytics unleashes productivity and

Process manufacturers have been getting pressure from all sides in recent years as raw materials have become more expensive or difficult to source and growth has slowed to a crawl. Productivity growth for industrial companies in the European Union fell from an average of 2.9 percent over the 1996–2005 period to just 1.6 percent from 2006–2015, according to the Organisation for Economic Co Get price

Aspects of Productivity in Cotton Spinning

Aspects of Productivity in Cotton Spinning Bewuket Teshome Wagaye, Gashaw Ashagre Walle Ethiopian Institute of Textile and Fashion Technology, Bahir Dar University, Ethiopia Email: bewukegmail Abstract The factors which influence the production of spinning mills are raw material, labour, machinery, maintenance, energy use, and humidity. Get price

Top Machining Strategies and Equipment

Jun 27, 2012• Machine maintenance—A higher percentage of the Top Shops perform routine ballbar calibration and have implemented total productive maintenance (TPM), showing they recognize the value of machine upkeep. In fact, 25 percent of the Top Shops have implemented TPM versus just 12 percent of the other shops. Get price

Consultancy

Problems of Spinning Mills: 5: Productivity/Quality Management in Loom Shed: 6: Techno-Economic Viability Study/Performance Audit of Textile Mills: 7: ISO 9000 Quality Management System: 8: Total Quality Culture (TQC) 9: Parivartan Through Kaizan Approach: 10: Costs of Quality: 11: Total Productive Maintenance: 12: World Class Manufacturing Get price

TPM, Total Productive Maintenance and its role in OEE

TPM - Total Productive Maintenance and its role in improving OEE, MTBF, and MTTR metrics. TPM Total Productive Maintenance. Total Productive Maintenance (TPM) is implemented as part of the IMPROVE phase in a DMAIC Six Sigma project. A program requires Get price

Spinning Units

Umer Group has a total of five spinning mills with an installed capacity of 187,008 spindles. SPINNING UNITS. U mergroup has been in Textile Business for over 3 Decades. The spinning mills are equipped with state-of-the-art machinery and lab equipment to test every step of the spinning process to ensure high quality and consistency. The yarn is Get price

[PDF] of Quality in Maintenance Engineering A case study

Purpose – The purpose of this paper is to investigate the contributions of successful total productive maintenance (TPM) initiatives to competitive manufacturing. It also seeks to critically examine the implications of strategic TPM implementation initiatives in an Indian manufacturing organisation. Design/methodology/approach – The study is carried out at a precision tube mill that has Get price